Stone Bond Construction Inc.
828.256.7915
  • Home
  • Shop
    • Epoxy Blog
  • Epoxy Stone
  • Vinyl Chip Floor
  • Decorative Concrete
  • Decorative Curbing
  • Contact
  • Epoxy Technical Bulletin

Remodeling With An Epoxy Chip Floor

5/18/2015

2 Comments

 
One of the newest types of flooring that Stone Bond offers is called the epoxy chip floor. The concept is very unique and the look is extraordinary. Epoxy chip flooring is typically placed over existing concrete and it can add the finishing touch to a carport renovation, garage remodel, or any other type of floor surface you might like to change.

Epoxy chip flooring uses multi-colored vinyl chips to cover a floor. the chips are then covered with Stone Bond epoxy and the results are astounding. Here is a quick look at our most recent epoxy chip floor installation. Transportation Insights is moving to the old Lyerly Mills building. The building is over 80 years old and was in major need of a remodel. With over 17,000 sq. ft. of floor space to renovate, Transportation Insights decided to go with an epoxy chip floor.

Before the installation it is important to make sure the surface is clean and free of oil and other debris.
Picture
Picture
One of the most common questions we receive is how we handle issues such as uneven surfaces or expansion joints. Expansion joints are vital to your concrete and we would never simply cover them up. The expansion joints in this floor were filled with a urethane based joint sealer. The uneven areas of the floor were filled with a mixture of sand and Stone Bond epoxy. The sand/epoxy mixture is then troweled smooth and level.
Picture
Picture
Picture
Picture
Once the surface has been leveled the next step is to scrape the floor and remove any foreign objects that do not belong. In this case the floor had areas were adhesive and sheetrock mud were collected. After the floor is thoroughly cleaned it is time to start the chipping process.
Picture
Picture
Epoxy chip floors require several steps for completion. The first step in the installation process is to coat the floor with Stone Bond epoxy. The epoxy is applied with a roller. In order to properly apply the epoxy in small areas or in corners we use a paint brush to apply the epoxy.

Once the epoxy has been applied the next step in the process is to cover the floor in vinyl chips. The chips can be applied by hand but we generally use a hopper gun to ensure a more even distribution of chips.
Picture
Picture
Picture
Picture
Picture
Picture
Picture
Once the chips have been applied to the floor the epoxy must be allowed to dry. We typically allow the floor to dry for 24 hours. Once the floor has set for 24 hours a top coat of epoxy is applied to the floor. This is the step that will ensure the floor is shiny and durable. This final coat of epoxy is applied with a squeegee. The top coat of epoxy will cure extremely hard and will keep the chips from coming up. The finished thickness of this floor is similar to the thickness of a sheet of paper.
Picture
Picture
Picture
The finished floor offers a look unlike anything else on the market. The durability cannot be matched and the color options are truly endless. We have several stock colors to choose from. 
Picture
Picture
Picture
If you have a floor that is in need of a remodel, please consider epoxy chip flooring. You can call our office to schedule an estimate or visit our website to see more examples of the options we offer. 
2 Comments
Richmond Floor Installers link
4/10/2021 03:49:14 am

Very well described, this is such a unique and new way of flooring. The work done is extremely beautiful and looks as good as any other hardwood and floor sanding finishing. Nice blog.

Reply
Flooring Round Rock link
4/10/2021 09:11:45 am

Its good to know that Epoxy chip flooring uses multi-colored vinyl chips to cover a floor. the chips are then covered with Stone Bond epoxy and the results are astounding. Epoxy flooring can add the finishing touch to a carport renovation, garage remodel, or any other type of floor surface you might like to change. Good Stuff!! Keep going.

Reply



Leave a Reply.

    Picture
    About Stone Bond

    Archives

    November 2016
    May 2015
    April 2015
    September 2014
    May 2014
    April 2014
    March 2014
    January 2014

    Categories

    All
    Backyard
    Cantilever
    Cantilever Pool
    Chip Floor
    Concrete Driveway
    Concrete Stamping
    Concrete Tutorials
    Cracked Concrete
    Curb Appeal
    Decorative Concrete
    DIY Concrete
    DIY Epoxy
    DIY Garage Floor
    Driveway DIY
    Driveway Makeover
    Epoxy Basics
    Epoxy Chip Floor
    Epoxy Floor
    Epoxy Stone
    Garage Floor
    Garage Floor Ideas
    Garden
    Home
    Pool Deck
    Projects
    Spring
    Stamped Concrete
    Transformation
    What Is Epoxy?

    RSS Feed

Proudly Powered by Studio 24 Media Management