Stone Bond Construction Inc.
828.256.7915
  • Home
  • Shop
    • Epoxy Blog
  • Epoxy Stone
  • Vinyl Chip Floor
  • Decorative Concrete
  • Decorative Curbing
  • Contact
  • Epoxy Technical Bulletin

Epoxy Stone Pool Deck

9/15/2014

18 Comments

 
Pools are great places for friends and family to gather. The fun is endless and the memories can last for a lifetime. The most common decking that you will find around an in ground pool is concrete. While concrete can be colored, stamped, and covered with numerous materials, there is no denying the amazing look of epoxy stone.

There are a few things to keep in mind about concrete. First, concrete is going to crack. There is no way around this. While the cracking can be minimized the subtle movements of the ground will lead to cracks. Second, concrete is going to discolor due to environmental issues. Our epoxy stone decking has the ability to reinvent your pools deck as well as beautify the area like nothing else.

Here is a great example of a pool deck that was in major need of rejuvenation. This deck was cracked in several places and severally discolored. In addition, this deck had what is known as a cantilever edge. This type of edge is unique since the concrete actually rolls over the edge of the pool. In most new installations the concrete is placed next to the pool coping. Cantilever pool decks can be very difficult to work with and requires a specific type of form and experience. 

In the following pictures you will be able to see a step-by-step example of how epoxy stone is installed as well as the many steps required to prepare the concrete for the installation of the epoxy stone.

BEFORE:
Picture
Picture
Picture
THE PROCESS:
Picture
Cracks in the concrete can and will transfer into any other products that are placed over the concrete unless the proper precautions are taken. All cracks need to be ground out, coated with epoxy, covered with a fiberglass mat, and then coated once again with epoxy.
Picture
Picture
Picture
Loop locks are used to fasten the pool cover to the pool deck. In order to maintain the proper level of the loop locks we remove the loop locks and replace them at a height of approx. 1/2 inch higher. This allows the loop locks to remain useable. 

FORMING:
Picture
Picture
In order to add additional strength to the forms, metal ties are placed into the forms and then secured into the concrete.
Picture
Next, the edge of the pool deck is formed. These forms have been coated in wax so that they will not stick to the epoxy stone. These forms are secured with tap-con screws.
Picture
Once the concrete has been completely formed and prepared for the installation of the epoxy stone, all edges are coated with epoxy. This "double-coating" with epoxy will add strength to the edges and help reduce the likelihood of future breaks.
Picture
INSTALLATION:

Epoxy stone is mixed in 150 pound batches. 3 fifty pound bags of rock are mixed together with 1 gallon of epoxy. Our epoxy is a 2-part blend of hardener and resin and is mixed in 1:1 ratio. Stone Bond uses our own unique proprietary blend of epoxy on all of our epoxy flooring installations.

Picture
Picture
Picture
Picture
The epoxy stone is capable of being poured at any depth in order to level any unevenness that might exist in the concrete. However the typical depth of the stone is approx. 1/2 inch.
Picture
The stone is placed inside the cantilever form and then an edging tool is used to round the edge. 
Picture
Picture
Picture
THE FINISHED PRODUCT:


After the stone has set over night, the final steps in the installation can begin. The forms are removed from all edges. All expansion joints are cut into the stone using a diamond blade concrete saw. These saw cuts will be virtually invisible and they will allow the concrete to move without breaking the stone.
Picture
Picture
As you can see the pool deck has been completely rejuvenated and transformed. This entire process was completed in 2 days. Epoxy stone can be used in almost any place in or around your home. We regularly install epoxy stone on patios, porches, steps, walkways, carports, driveways, and garages. Our epoxy stone can also be installed in basements or any other area of your home.

If you would like more information about epoxy stone please call our office at 828-256-7915 and set up a time for your no cost estimate. You can also see more pictures of our work in the gallery section of our website.
18 Comments
    Picture
    About Stone Bond

    Archives

    November 2016
    May 2015
    April 2015
    September 2014
    May 2014
    April 2014
    March 2014
    January 2014

    Categories

    All
    Backyard
    Cantilever
    Cantilever Pool
    Chip Floor
    Concrete Driveway
    Concrete Stamping
    Concrete Tutorials
    Cracked Concrete
    Curb Appeal
    Decorative Concrete
    DIY Concrete
    DIY Epoxy
    DIY Garage Floor
    Driveway DIY
    Driveway Makeover
    Epoxy Basics
    Epoxy Chip Floor
    Epoxy Floor
    Epoxy Stone
    Garage Floor
    Garage Floor Ideas
    Garden
    Home
    Pool Deck
    Projects
    Spring
    Stamped Concrete
    Transformation
    What Is Epoxy?

    RSS Feed

Proudly Powered by Studio 24 Media Management