Remodeling With An Epoxy Chip Floor

One of the newest types of flooring that Stone Bond offers is called the epoxy chip floor. The concept is very unique and the look is extraordinary. Epoxy chip flooring is typically placed over existing concrete and it can add the finishing touch to a carport renovation, garage remodel, or any other type of floor surface you might like to change.

Epoxy chip flooring uses multi-colored vinyl chips to cover a floor. the chips are then covered with Stone Bond epoxy and the results are astounding. Here is a quick look at our most recent epoxy chip floor installation. Transportation Insights is moving to the old Lyerly Mills building. The building is over 80 years old and was in major need of a remodel. With over 17,000 sq. ft. of floor space to renovate, Transportation Insights decided to go with an epoxy chip floor.

Before the installation it is important to make sure the surface is clean and free of oil and other debris.

One of the most common questions we receive is how we handle issues such as uneven surfaces or expansion joints. Expansion joints are vital to your concrete and we would never simply cover them up. The expansion joints in this floor were filled with a urethane based joint sealer. The uneven areas of the floor were filled with a mixture of sand and Stone Bond epoxy. The sand/epoxy mixture is then troweled smooth and level.

Once the surface has been leveled the next step is to scrape the floor and remove any foreign objects that do not belong. In this case the floor had areas were adhesive and sheetrock mud were collected. After the floor is thoroughly cleaned it is time to start the chipping process.

Epoxy chip floors require several steps for completion. The first step in the installation process is to coat the floor with Stone Bond epoxy. The epoxy is applied with a roller. In order to properly apply the epoxy in small areas or in corners we use a paint brush to apply the epoxy.

Once the epoxy has been applied the next step in the process is to cover the floor in vinyl chips. The chips can be applied by hand but we generally use a hopper gun to ensure a more even distribution of chips.

Once the chips have been applied to the floor the epoxy must be allowed to dry. We typically allow the floor to dry for 24 hours. Once the floor has set for 24 hours a top coat of epoxy is applied to the floor. This is the step that will ensure the floor is shiny and durable. This final coat of epoxy is applied with a squeegee. The top coat of epoxy will cure extremely hard and will keep the chips from coming up. The finished thickness of this floor is similar to the thickness of a sheet of paper.

The finished floor offers a look unlike anything else on the market. The durability cannot be matched and the color options are truly endless. We have several stock colors to choose from. 

If you have a floor that is in need of a remodel, please consider epoxy chip flooring. You can call our office to schedule an estimate or visit our website to see more examples of the options we offer.